WAREHOUSING AND LOGISTICS

In the fast-paced world of warehousing and logistics, safety and productivity are both non-negotiable. Incident Zero leads with innovative technologies that ensure both productivity and worker safety by strategically excluding human activity from hazardous zones in real time. From advanced Safety Halo systems to durable laser and LED solutions, we prioritise keeping humans and machinery safely apart, thereby enhancing efficiency without compromise.

Industry overview

The warehousing and logistics industry is characterised by its fast-paced nature, driven by the constant demand for efficient storage, handling, and distribution of goods. Within this dynamic environment, heavy machinery such as forklifts, pallet jacks, and conveyor systems operate continuously, facilitating the rapid movement of products. This bustling activity ensures that goods are processed, stored, and dispatched with minimal delay, meeting the high expectations of consumers and businesses alike. However, the presence of fast-moving heavy machinery in close proximity to workers poses significant safety challenges, necessitating robust safety measures to prevent accidents and ensure a secure, productive workplace.

Safety challenges

The warehousing and logistics industry presents several safety issues related to the interaction between people and mobile plant machinery. The fast-paced environment, combined with the continuous movement of heavy machinery such as forklifts and pallet jacks, creates a high risk of collisions and accidents. Workers on foot can inadvertently enter the paths of moving equipment, leading to potential injuries or fatalities. Limited visibility, blind spots, and the noise levels in busy warehouses can further obscure the presence of pedestrians, increasing the likelihood of accidents. Additionally, improper training, fatigue, and human error can exacerbate these risks, underscoring the need for stringent safety protocols, clear exclusion zones, and advanced safety technologies to protect workers and prevent workplace incidents.

The 24-hour nature of the logistics and warehousing industry adds another layer of complexity to safety management. Around-the-clock operations mean that workers and machinery are constantly on the move, often leading to fatigue, which can impair judgement and reaction times. A common safety issue in this nonstop environment is trucks not aligning properly with loading docks, which can cause gaps and uneven surfaces that pose trip hazards and potential for falls. Misaligned trucks also disrupt the smooth flow of goods, leading to productivity bottlenecks.

Additionally, the practice of people walking underneath the tail lift of trucks presents significant risks, as they can be struck by the lowering equipment or caught in the tail lift mechanism. Ensuring proper exclusion zones and enforcing strict safety protocols to keep personnel clear of hazardous areas are essential measures to mitigate these risks and maintain both safety and efficiency.

Safety Halo application

The technology behind Safety Halo™ revolutionises safety in the logistics and warehousing industry by clearly demarcating exclusion zones around moving equipment, which induces safe behaviours and keeps personnel out of danger areas. The intuitive design of the Safety Halo uses highly visible laser lines to create a clear boundary, effectively communicating the hazardous zones to workers and encouraging them to maintain a safe distance. This proactive safety measure not only prevents accidents but also fosters a culture of safety awareness. Additionally, Incident Zero’s laser line marking system enhances productivity and safety by providing precise and easily visible guides for truck drivers, facilitating fast and accurate reversing and alignment with docks. This technology eliminates the guesswork and reduces the risk of misalignment, ensuring smooth and efficient operations while significantly minimising the potential for injuries and disruptions.